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The Mega 52 OP/AL System and Mega Twin In-Line is Lawrence Equipment's all-in-one complete system starting with the proofer through to optional counter/stacker/bagging systems.

Mega 52 Press

Standard Features:

• 52 in. X 52 in. long platen is hydraulically actuated
• Accurate, electronic, dual direct drive, dual drive Teflon belt rolers (both rollers are driven), belt-indexing system.  System features repeatable digital speed control to allow easy timing with OP/AL system.
• Magnetically Encoded Belt with connecting pin facilitates belt removable and replacement
• Auto Tracking syste eliminates need fro repeated adjustement of Teflon belt
• Main Conveyor Design And Air Assist prevetns cripples at discharge roller
• Patented continuous platen cover reel system allows the operator to index a new platen cover into position within one minute
• Patented "belt saver"
• Camera system for Press provides automatic diameter control - optional

Touch Screen Control

• Multi-zone temperature control system assures superior platen temperature control
• Touch Screen interface displays all error messages and prompts operation data input

Micro Blower Premix Oven

• Independent premix blowers with infrared eye surface temperature thermostatic control per tier for optimal bake
• All stainless steel  main frame, double insulated doors and hood
• Free-standing UL approved control panel with color Touchscreen and One Touch interface
• Electronic ignition
• patent pending double magnet driven turnarounds prserve orientation as well as extend mesh life
• Unique retractive mesh discharge eliminates waste from entering cooling as well as down stream packaging.

Mega 52 Options:

• Servo actuated positive position prepress

Lawrence Positive Positioning Cooling Conveyor

• patent pending positive positioning turnarounds preserve orientation without increasing maintenance
• All sanitary wash down frame design eliminates standing water or debris collection
• Double end drive with poly chain belt drive for low maintenance and quiet operation

Lawrence All Inverter Indexing Counter Stacker

• Patent pending airlift reduces the risk of tortillas folding into the catch cups
• Ultra light high-speed digital interrupt gates eliminates inconsistency and high maintenance of pneumatic cylinders
• Patented oscillating stack cylinders assure concentricity.

Lawrence Accuview Tortilla Vision Inspection System:

Sorts and rejects for teh following criteria:

• Diameters
• Flat edges
• Holes Overlaps
• Toast points (baked marks)
• Sorts up to 8 lanes and 200 tortillas/minute per lane

System includes:

• Touch screen operator interface
• Rugged industrial PC
• High efficiency light source
• Color camera with high definition and air purge to prevent lens contamination
• Pneumatic reject bar
• Easy cleaning plastic conveyor belting
• Remote viewing panel - optional

Features:

• Precision timing gate interfaces divider and OP to assure consistent loading
• All continuously guided roller chains
• Available with automatic steam/dryer and humidity control
• Concealed utility ducts for air, electrical and water service
• Interface hardware for AL
• Patent Pending third station heated discharge platen for superior roundness and under press smooth transfer.

Options:

• One Touch technology
• Clen-in-place system
• Vault style insulated and hinged proofer door and double wall insulated top
• Touch screen control panel
• C.E. approved - optional
• Watertight electrical enclosures.

One Touch Control

The One Touch Control allows the operator to recall a recipe saved for all the following parameters:

• Divider timing
• All zones of press temperature control
• Press pressing time
• Press belt delay time
• Oven dwell time*
• Oven belt temperatures*
• Cooler infeed belt speed (if separate)*
• Main cooling conveyor speed*
• Cooler discharge belt speed (if separate)*
• Proofer cycle rate
• Auto loader program
• Proofer humidity set point
• Clean-in-place system
• Light curtain safety system - optional
• Counter stacker row counts - optional
• Stack transfer - optional
• Bagger - optional

* Also available on Oven Control Panel

Mega Twin In-Line & Mega 52 OP/AL Systems

Application:

For the automation of proofing and loading in the production of pressed flour tortillas, wraps, and other flat breads.  The OP/AL is composed of an Overhead Proofer (OP) and patented Automatic Loader (AL) plus one press.

The Twin In-Line OP/AL is enhanced bby the use of a second press and second Automatic Loader (AL) in a tandem configuration.

Capacity: 

Single Mega 52 with One Touch Control

• 25 Ball to 6 in. up to 2250 dz/hr
• 16 Ball to 8.5 in. up to 1600 dz/hr
• 0 Ball to 14 in. up to 900 dz/hr

Twin In-Line Mega 52 with One Touch Control

• 36 Ball to 6.5 in. up to 3250 dz/hr
• 25 Ball to 8.4 in. up to 4500 dz/hr
• 16 Ball to 10.5 in. up to 2880 dz/hr
• 0 Ball to 14 in. up to 1620 dz/hr

Overhead Proofer (OP) Construction:

• All stainless steel mainframe, exterior doors and shafts.  Stainless steel sprockets trays, chains and miscellaneous hardware.

Mega 52 Construction:

• 1-1/4 in. shimming platen with dual 3 in. platens
• 18 heaters top and bottom (36 total)
• All high strength cast steel structural press components
• Heated discharge
• All cast A fram, top and bottom H frames